Lean Production

Lean production is an approach to manufacturing that strives to eliminate all kinds of waste (time, money, materials, etc.) while creating a culture within the plant of continuous improvement. Lean processes have long been used in other industries, notably automotive, to improve quality while reducing the overall cost of production; however, they are relatively new to the factory built housing industry.

Nine manufactured and modular home production plants were trained and coached in the implementation of lean production methods to their manufacturing facilities. Representatives from each plant attended a week-long training workshop on lean production conducted by SBRA (formerly known as MHRA). Following the workshop, researchers from SBRA helped plant employees analyze their production process using a lean production tool known as value stream mapping. Value stream mapping helped the plants identify waste and target specific portions of the production process for intensive improvement activities known as rapid process improvement (RPI) events.

Under the Lean Program, SBRA’s goal is to be the leading educator and catalyst for maximizing value and minimizing waste in factory homebuilding. To accomplish this goal, SBRA is developing and advancing lean principles, tools, and techniques designed to enable positive change. SBRA will facilitate the development and implementation of lean building methods throughout the entire factory home building process and related operations.

Getting Involved

Lean In Action

Factory Building Symposium on Lean Production

SBRA Publications

Other Resources